About Industry
XYZ Technologies Pvt Ltd Is located at Surat, Gujarat – is India’s reputed company in X Ray & Diagnostic Equipment Manufacturing. vision and focus are to provide customized solutions with quality and cost-effective product range. A strong customer focus approach and constant quest for top class quality and services have enabled us to attain and sustain leadership position.
Basic Challenges of Company
- Labour Productivity is low
- Too Much Dead Inventory is there
- Inventory Turnover Ratio is Less
- Factory Expenses are High
- Space Constraints are there
- Unorganized Working Method
- No Worker Participation in improvement
Project Implemented: LEAN Manufacturing Practices
- To Implement 5-S to improve productivity
- To Improve Space Utilization
- To Increase Inventory Turnover Ratio
- To Reduce Factory Expenses
- To Institutionalize Kaizen
Implementation method
- Analysis of Present Situation
- Data Collection & Analysis
- Identification of Projects
- Presentation & Approval
- Phase wise Training & Execution
- Phase wise Reporting of Outcome
- Overview
Tools
- 5S
- 7 QC Tools
- Kobetsu Kaizen
- Pareto Analysis
- Visual Control
- Value Stream Mapping
- Jishu Hozen
- PokaYoke
- Problem Solving Tools
Quantitative Benefit
- Improvement in Labour Productivity by 50%
- Floor Space Saved by 500 Sq.ft.
- Improve IT Ratio by 25%
- Reduction in factory expense by 50%
Qualitative Benefits
- Improvement in safety conditions in workplace
- Increased Worker Participation in Improvement
- Awareness about Lean Tools Created
- Improved Employee morale
Duration: 1 year
Monetary Benefits: 29,08,000 Rs. /Year