Established in the year 1985, ABC Industries Pvt. Ltd. is engaged in manufacturing and wholesaling of HDPE Plastic Container, Narrow Mouth Bottle, Wide Mouth Bottle, Plastic Jerry Can and Pharma Bottle. These products are extremely admired in the industry owing to their characteristics and low prices. Under the leadership of our CEO, we are providing top quality of products. Owing to his commerce experience and deep commerce skill, we have achieved the success in this area in a proficient way. Their manufacturing unit is spread over an area of 20,000 sq. ft. with 7200 sq. ft. of factory shed. This unit is well facilitated with ultra-modern machines and equipment.
Basic Challenges of Company
- Labour Productivity is low
- Too Much Rejection is there
- Document Management is poor
- No Monitoring System of Energy Consumption
- Machine Downtime is high
- Inventory is Higher
- Space Constraints are there
- Unorganized Working Method
- No Worker Participation in improvement
Project Implemented: LEAN Manufacturing Practices
- To implement 5S practices & Visual Control to organize Workshop area
- Printing Cylinder storage Management
- To Implement Kaizen Improvement
- To Reduce machine downtime – (SMED& machine maintenance practice)
- To Reduce rejection
- Space management through the 5s Implementation and improving layout
- To improve delivery time by improving though put
- To suggest scope of improvement in energy efficiency by Energy audit
- Analysis of Present Situation
- Data Collection & Analysis
- Identification of Projects
- Presentation & Approval
- Phase wise Training & Execution
- Phase wise Reporting of Outcome
- 2500 kg Scrap Removed.
- 750 Sq. Fit Area Saved.”
- 07% Reduction in die retrieval time.
- Total 34 Kaizen Implemented.
- Downtime has been reduced by 25%
- Work Efficiency improved by 28.73 %
- 90 % reduction in Rejection.
- 1 % Production Cycle time reduced.
- 30.3 % reduction Of Energy Consumption.
- Wastage removed
- Non-moving items removed
- Smooth working & time saving due to quick retrieval
- Results in place easy to manage
- Company image improves
- Improvement in safety conditions in workplace
- Increased Worker Participation in Improvement
- Awareness about Lean Tools Created
- Improved Employee morale
Duration: 1 year
Monetary Benefits: 32,26,921 Rs. /Year