About Industry
ABC Engineering Works have started fabrication activities since 1966 and have acquired high reputation and ripped experience in the field of fabrication.
ABC Engineering works – renowned fabricator a single point of source for any process industry of having very wide range of activities including design, detailed engineering, fabrication of plant and machinery such as storage tanks, pressure vessels, heat ex changers, columns, etc.
ABC Engineering works is a registered proprietorship firm with S.S.I registration for manufacturing chemical equipment and machinery? Years of long experience in the field of shop fabrication, ABC ENGINEERING WORKS has handle varied nature of jobs at their shop. This had laid them to fabricate very wide range of process equipment with variety of materials and have satisfied customers to their credit.
Basic Challenges of Company
- Labour Productivity is low
- Material Retrieval Time is Very High
- Too Much Dead Inventory is there
- Machine Downtime is high
- Factory Expenses are High
- Space Constraints are there
- Unorganized Working Method
- No Worker Participation in improvement
Project Implemented: LEAN Manufacturing Practices
- To Implement 5-S to improve productivity
- To Improve Space Utilization
- To Increase Inventory Turnover Ratio
- To Reduce Machine Downtime
- To Reduce Factory Expenses
- To Institutionalize Kaizen
Implementation method
- Analysis of Present Situation
- Data Collection & Analysis
- Identification of Projects
- Presentation & Approval
- Phase wise Training & Execution
- Phase wise Reporting of Outcome
- Overview
Tools
- 5S
- 7 QC Tools
- Kobetsu Kaizen
- Pareto Analysis
- Visual Control
- Jishu Hozen
- PokaYoke
- Problem Solving Tools
Quantitative Benefit
- Salvage Value of Scrap after implementing 5S by 2000 Kg
- Reduction in Machine Downtime by 72 hours/year
- Increased Sales by 35%
- Reduce Material Retrieval Time by 50%
- Floor Space Saved by 140 Sq.ft.
Qualitative Benefits
- Improvement in safety conditions in workplace
- Increased Worker Participation in Improvement
- Awareness about Lean Tools Created
Duration: 1 year
Monetary Benefits: 29,70,400 Rs. /Year
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