Poke yoke mistake proofing

poke-yoke-mistake-proofing

Course Objective

  •  Understand the types of inspection and their effectiveness.
    • Understand the definition of Poka-Yoke and “zero defects” quality.
    • Know the basic functions of a Poka-Yoke device.
  • Learn to challenge sources of defects and eliminate them.
  • Review step-by-step approach to Poka-Yoke device implementation

Poka-Yoke Mistake Proofing Training Content

ZERO DEFECT QUALITY (ZDQ) & IT’S IMPORTANCE

  1. Mistakes, Errors & Defects
  2. Importance of Zero Defect Quality (ZDQ)
  • Customer Satisfaction
  • Cost Saving
  • Waste Elimination
  1. Inspection Process
  • Judgment Inspection
  • Informative Inspection
  • Self Check Inspection
  • Successive Inspection
  • Four Components of ZDQ

DEFECT CAUSES & POKA YOKE PRINCIPLES

  • What is Poka Yoke?
  • Poka Yoke History
  • Importance of Poka Yoke
  • Defect Causes
  • Defect Categories
  • Relationship of Defects & Human Errors
  • Developing Poka Yoke
  • Poka Yoke Culture
  • Hints for Developing Poka Yoke

POKA-YOKE TYPES

  • Prediction & Detection
  • Proactive & Reactive Poka Yoke
  • Control & Warning Approaches of Poka Yoke
  • Methods of Poka Yoke
  • Contact Method
  • Counting Method
  • Motion Sequence Method
  • Types of Sensing Devices
  • Characteristics of Poka Yoke Devices

POKA-YOKE IMPLEMENTATION &EXAMPLES

  • Poka Yoke Implementation Steps
  • Poka Yoke Implementation Format
  • Examples of Critical condition devices
  • Regular Examples of Poka Yoke
  • Supply Chain Examples
  • Practical Application for your area – A Discussion
  • 3 Rules of Poka Yoke

 Poka Yoke Benefits 

  • Improved Productivity
  • The Highest Achievable Levels of Quality
  • The Fastest Way to Zero Defects
  • A Key Enabler for Efficient Manufacturing
  • Virtually eliminates Scrap, Rework, and Repair
  • Lowest Cost Quality Control
  • Minimizes Inventory
  • Customer Loyalty

Who Will Benefit From The Course?

The Training Methodology

Participatory (Group Discussions, Games, Case Studies

Duration: 3 To 4 Days

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